Hinge Generator
Set the leaf size, thickness, knuckle count, pin diameter and clearance, add countersunk screw holes, and pick a print-in-place hinge or one for a separate pin. Drag the slider to open and close it in 3D, then download a flat STL that prints with no supports.
How to make a 3D printed hinge
- 1
Pick a hinge type
Print-in-place prints already assembled, with cone pins between the knuckles. Separate pin leaves a hole through every knuckle for filament, a nail or a bolt.
- 2
Set the size
Enter the length, the width of each leaf, the thickness, how many knuckles, the pin diameter and the clearance, in mm or inches.
- 3
Open and close it
Drag the fold slider or press Play to swing one leaf about the pin. Warnings appear if a gap, pin or wall looks too thin to print.
- 4
Download and print
Save the STL (or a 3MF with each leaf as its own coloured object). It is already flat on the bed: print it as it is, with no supports.
The settings
| Type | Print-in-place: 45° cones on the knuckles act as the pin, so the hinge prints in one go and turns straight off the bed. Separate pin: a through hole of pin diameter + clearance. |
|---|---|
| Length | Along the pin, end to end. 10-400 mm. |
| Leaf width | Each leaf, measured from the pin centre to its outer edge, so the open hinge is twice this wide. |
| Thickness | Leaf thickness. It can be at most about half the knuckle diameter, so the leaves can fold shut. |
| Knuckles | How many barrels along the pin, alternating between the two leaves (3-25). An odd count puts the same leaf at both ends. |
| Pin and clearance | Pin diameter and the gap left between moving parts. 0.3 mm is the default; most makers use 0.25-0.4 mm. |
| Knuckle diameter | Auto by default: big enough for the pin with 2 mm of wall, and for the leaves to fold flat. Type a size to override it. |
| Screw holes | Holes per leaf, the hole diameter, and a 90° countersink diameter (0 for a plain hole). |
| Stop | Folds shut (0-180°, stops flat) or a right-angle stop (90-180°), for lids and flaps that should stay open. |
Rules of thumb behind the warnings
The tool warns, but does not stop you, when a part looks too thin for a typical FDM printer with a 0.4 mm nozzle. These are rounded rules of thumb, not limits: a tuned printer or a resin printer can go finer.
| Check | Rule of thumb | Source |
|---|---|---|
| Gap across layers | At least two layers (2 x 0.2 mm), or the parts can fuse. The cone gap measured from layer to layer is the clearance x 1.41. | common FDM practice; makers report 0.2-0.4 mm hinge gaps (blog.circuit.rocks, Prusa forum) |
| Pin | At least 2 mm for a printed pin, 3 mm is safer. | amfg.ai FDM design tips; UZH FDM design guideline |
| Walls | At least 1.2 mm. | Xometry FDM design guide (1.2-1.5 mm for supporting walls) |
Rules of thumb, not guarantees: every printer differs. Sources are named only to credit where each rule comes from; The3DAI is not affiliated with or endorsed by them.
Need a custom part that is not a hinge?
Describe it and get a printable STL with AI: a bracket, a knob, a holder or a figure. Or turn a photo into a 3D model. The AI generators use credits; this hinge generator does not.